Squeeze Box - Strong, sensible upgrades for the 4L65E

from Volume III, Issue 1

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There are millions of these transmissions in the universe (with favorable 3.06, 1.68, 1.00, 0.70:1 ratios), but most of them in need of better internal gizmos—even when new.  Remember that new car manufacturers surely anticipate that you will be buying parts in the not-too-distant future, so just about everything is planned for failure. When you apply a massive increase in torque, the inevitable creeps that much closer to your door.
So it makes good economic sense to incorporate a stronger, more viable p>

The conference clustered around several salient issues. We didn’t want a high stall speed converter that would take lots of throttle to get the vehicle moving. We didn’t want part-throttle shifts that would constantly test the p>

Monster listened. Monster interpreted. Monster gave us exactly what we wanted. 

The original transmission felt strong enough but didn’t shift up (especially on the 1-2 exchange) to our liking. Despite the reprogrammed quality via a Crane Powermax hand-held programmer, the transmission would always hesitate a tick or two before completing the shift. Though annoying, it more or less signaled that the transmission was beginning to slip, but this wasn’t really obvious until the day we’d driven Monster’s rendition.

Whereas the stock torque converter has a stall speed of 1,650rpm, the Monster performance converter pushes the limit to 2,300rpm, and unless you make a point of it, it behaves exactly like the OE unit. No heavy lurch against the motor when you pull the shift lever from Park to Drive. At 800rpm, it’s tight enough to crawl through a traffic light. When you mash the loud pedal, the thing hooks up and leaves without hesitation. Keep the pedal planted and the tires squawk a hearty approval on the 1-2 shift. Part-throttle up-shifts are firm and immediate but never obnoxious, never embarrassing, never a jolt that you didn’t expect. Build on the brake a little and the back tires spin with ease. Is this a good thing? We don’t know…but we like it. On the road, the revitalized tranny feels like it means it. Everything happens quicker and snappier, giving the vehicle that “of-a-piece” crispness.

This lesson is to familiarize you with the things that Monster changed in the 4L65E rather than a step-by-step rebuild, which has been the subject of countless tech journals. We have neither space nor desire to recount it here. The Mega Monster lists for $1,495 which includes free shipping and there is no core fee. If you want something that will deal with 500lb-ft day in and day out, that figure is pretty much in line. While some aftermarket tranny builders test their stuff on a type of dynamometer, Monster takes it a long step further. It runs in the real world. That ratty, road-rashed Monte SS with the scabby wheels, AKA the perfect street race sleeper, has a 500hp 383 and is the test bed for every GM transmission that Monster squeezes.

Here's What's New!

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The 4L60/65E has five sets of clutch packs. Top left: Forward clutch set of Kolene steel. Top right: Reverse gear drum made of special steel that allows the plates to cool down. Bottom left: The 3-4 gear clutch pack. To increase the drum capacity, Monster upgrades the assembly with two additional clutches (8 Vs 6). Bottom right: The reverse gear clutch pack is also made of Kolene steel and includes an Alto race clutch. Bottom: The overrun clutch pack. Two smaller items are the 29-element forward sprag (copper colored) and the Low/Reverse heavy-duty sprag with a hardened steel inner race (the black ring inside the sprag).

Clues to what goes where and what it does.

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Mega Monster transmission uses a billet Corvette servo to apply second gear and hold it with a lot more authority than the stock unit (above and left). This servo is stronger and its deeper recess allows more fluid compression and surface area.
Late-model 4L65 transmissions, such as the one in the Escalades prior to ‘08, are equipped with 5-pin planetary gears sets (left)--instead of the more common 4-pin type--that distribute torque load more evenly to more points. Hop-up tip: Since the gear ratios in the 4L60/65 are the same as those in the 700R4, the 5-pin planetary units may also be used in those older transmissions. Parts arranged at the top compose the OE electronic pulse control (EPC). Under a boosted application, the EPC is unable to “keep up” with the accelerated pace and unable to control the transmission, so it is replaced with a Trans-Go solenoid PN 46-MOD (bottom). Updated versions (circa 2000-on) have a mesh screen to keep out the big pieces.

The Trans-Go solenoid works with this little collection of solenoids and pressure switches. The two far left units are the 1-2 and 3-4 gear shifters; the two bottom units are the 3-2 gear solenoids, pulse-width modulated, to improve the 3-2 downshift. The solenoid also regulates the release of the 3-4 clutch and the 2-3 band apply. The black plate is the transmission fluid temperature sensor that helps to control the torque converter clutch apply and shift quality.

© 2006 MaxChevy and RacingNetSource

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